Ensure compliance, optimize performance, and track emissions with our smart, scalable Stack Testing systems across industries.
High-precision solutions for accurate source emissions monitoring and regulatory reporting.
Precision Stack Emissions Monitoring for Compliance, Sustainability, and Operational Insight
Reliable stack emissions data plays a crucial role in helping industries meet strict environmental regulations and enhance sustainability efforts. Modern testing systems are now equipped with advanced sensors, automated workflows, and secure cloud integration, making pollutant measurement more precise and accessible than ever. These innovations support businesses in maintaining compliance with federal, state, and local mandates while improving operational transparency.
Enviro Test Solutions delivers B2B-focused solutions tailored for North American industries, providing end-to-end support for emissions monitoring. With technology partnerships including GAO Tek and GAO RFID, the company integrates hardware and software into seamless testing platforms that ensure accurate, real-time results. Whether for energy, manufacturing, or chemical sectors, each solution is designed to reduce manual workload, boost efficiency, and ensure confidence in regulatory reporting. Backed by a skilled team of environmental experts, Enviro Test Solutions helps clients turn emissions data into actionable environmental decisions.
Core Components
Hardware
- High-temperature probe assemblies with heated sampling lines: Integrated with Industrial & Asset Monitoring Sensors to ensure robust performance under extreme thermal environments during emissions capture.
- Real-time gas analyzers (e.g., NOx, SO₂, CO, CO₂, O₂): Powered by Multi-Gas Detectors for accurate, on-site identification and quantification of stack gases.
- Isokinetic sampling systems: Best complemented by Environmental Test Instruments – Gas Analyzers to maintain sampling integrity and support pollutant concentration analysis.
- Dilution extractive sampling setups: Utilize NB-IoT Accessories for stable, low-power connectivity in distributed emissions dilution systems.
- Particle samplers and continuous emissions monitors (CEMs): Work efficiently with Zigbee End Devices for real-time wireless monitoring in emission control zones.
- Portable stack testing equipment for short-term compliance testing: Enhanced by Portable Power solutions, enabling mobile operations during regulatory stack testing sessions.
Software
- Intuitive test automation software
- Emission data acquisition and reporting platform
- Real-time diagnostics and analyzer control interface
- Built-in compliance validation alerts
- Customizable dashboards for analysis and visualization
Cloud Services
- Centralized emission data storage and access
- Secure remote monitoring of stack test operations
- Auto-synchronization with internal databases or regulatory platforms
- Historical data tracking and audit trails
- Scalable integration with environmental management systems (EMS)
Key Features and Functionalities
- Multi-gas detection and analysis for combustion emissions
- Automated calibration and zero/span checks to ensure accuracy
- Live streaming of test results for onsite and remote visibility
- Real-time emission factor calculation
- Mobile integration for remote operations and test supervision
- High reliability under extreme temperature and pressure conditions
Integrations
- Compatible with third-party Continuous Emissions Monitoring Systems (CEMS)
- Syncs with EPA Method Stack Testing Tools
- Supports data feeds to Environmental Protection Agency (EPA) reporting systems
- Integration-ready with GAO RFID inventory tracking and maintenance scheduling tools
- Supports ERP and EHS software platforms (e.g., SAP EHS, Enablon)
Compatibility
- Works with a broad range of industrial stack types and geometries
- Cross-compatible with both legacy and new-age analyzer technologies
- Supports EPA methods (e.g., Method 5, Method 7E, Method 10, Method 18)
- Suitable for power plants, cement kilns, boilers, chemical stacks, and more
- Designed for mobile test vans and fixed installations alike
Benefits
- Ensures regulatory compliance with real-time, validated emissions data
- Reduces operational risk through early detection of emission anomalies
- Improves environmental performance and corporate ESG reporting
- Minimizes testing costs through automation and remote access features
- Boosts productivity with streamlined workflows and fast deployment
Applications
- Regulatory compliance stack testing (EPA, ECCC, state/local rules)
- Boiler and combustion system optimization
- Permitting and emissions inventory development
- VOCs and hazardous air pollutants (HAPs) source quantification
- Emissions control device efficiency testing
- Process improvement and root-cause investigation
Industries Served
- Power generation (coal, natural gas, biomass)
- Cement and aggregate production
- Pulp and paper manufacturing
- Petrochemical and refining industries
- Steel and metallurgical operations
- Pharmaceuticals and specialty chemicals
- Municipal waste incinerators and biomass facilities
Relevant U.S. & Canadian Standards and Regulations
- EPA Methods 1-5, 7E, 10, 18, 25A
- NESHAP & NSPS regulations
- ECCC Reporting Requirements
- Canadian CEMS Guidelines
Case Studies
United States – Midwest Coal Power Plant (Illinois)
An aging coal-fired power station required continuous validation of pollutant emissions to meet federal mercury and acid gas standards. Enviro Test Solutions deployed a modular stack testing system with real-time data relay to the plant’s central control room. Our team trained plant operators, leading to 99.7% testing uptime and successful EPA compliance with a 40% cut in manual testing costs.
United States – Petrochemical Refinery (Texas)
A major Gulf Coast refinery needed portable testing systems for stacks during a major turnaround. We delivered our field-ready analyzers and cloud-based reporting tools, enabling live data access by corporate compliance teams. The solution allowed for rapid emissions benchmarking across multiple units, saving 120+ man-hours and preventing costly penalties.
Canada – Pulp & Paper Mill (British Columbia)
A paper mill in British Columbia faced seasonal emission variability issues. Enviro Test Solutions customized a hybrid stack monitoring setup with AI-driven anomaly detection. After deployment, the mill saw a 15% improvement in air pollution control device performance and timely reporting that satisfied Environment and Climate Change Canada (ECCC) expectations.
Contact Us
Ready to elevate your emissions compliance with advanced stack testing technology?
At Enviro Test Solutions, we are committed to providing reliable, scalable, and innovative systems tailored to your industry. Whether you’re looking for continuous monitoring or periodic compliance testing, we’re here to help you meet and exceed environmental performance standards. Visit us or get in touch today: Contact Us